Effective extension of Lockout tagout test method

Effective extension of Lockout tagout test method
Establish Lockout tagout test management system. In order to effectively implement the energy isolation management and ensure the safety of the working process, the Lockout tagout test management system should be developed first. It is suggested to set up a system compilation group, whose members are composed of management personnel, technical personnel, maintenance personnel and post operation representatives of each major production department. Based on the actual production situation, system contents are determined and on-site implementation is better guided. In the process of program preparation, focus on communication and training with grass-roots staff, enhance the applicability and rationality of the system, and continue to carry out special audit in the process of system implementation, improve the system and improve the execution of the program.
Comprehensive training, effective communication and consistency of system understanding. Training is a key part of the system running well. Before the system trial operation, the enterprise should organize the production unit management personnel, technical personnel, operators to carry out program training, according to the needs of different positions, the system in terms of management, technology and use with each person to participate in Lockout tagout communication, In particular, the use of individual lock and collective lock and the steps of Lockout tagout are explained in detail, so that every person involved in production and maintenance can master the lock tag test management system, reduce the deviation of employees’ understanding of the system, and maintain the consistency of system understanding. In addition, the system is reviewed and trained every year, so that employees can deepen their understanding of the system and unify the implementation standards of the system. At the same time, it is suggested to carry out the “Lockout tagout test” security theme month, the construction of “Lockout tagout test” training base and other activities.
High standards, strict requirements, pay close attention to the implementation of the system. Lockout tagout tests focus on the implementation of high standards, strengthen the “rigidity” of the system, and to be linked with performance assessment. For example, at the beginning of the promulgate of a petrochemical company procedure, when the device overhaul, the company leaders size up the situation, firmly seize the opportunity, forcefully implement the implementation of Lockout tagout test procedure, clearly require to participate in the overhaul of the unit in the overhaul work before the development of isolation locking program, maintenance operations need to carry out energy isolation point for statistical reporting. After parking, emptying and replacement are qualified, Lockout tagout is carried out on the site energy isolation points in accordance with the previously reported statistical list to ensure that no personal injury accidents are caused by accidental release of energy during major overhaul. Subsequently, in the company’s previous minor repair, overhaul and daily inspection and maintenance in recent years, through continuing to pay close attention to the implementation standards of the Lockout tagout test system, so that the Lockout tagout test in energy isolation plays a prominent role, effectively ensuring the safety of personnel, equipment and environment in the process of inspection and maintenance.